gear rack for Machine Tool Industry

This integrated and coordinated development of thermoforming machines and tools is our most gear rack for Machine Tool Industry china significant customer benefit and unique on the thermoforming market. With the intensive know-how of our experienced experts in both tool and machine engineering, our clients benefit from a distinctive synergy effect that leads to a higher service life of both machine and equipment, along with an optimal formed component quality. We try to surpass your goals and make sure your success with this quality.
For a long time, a machine tool builder had manufactured their personal precision gear racks to accomplish ultra-precise positioning on the machines. They also required this because their important clients demanded that their machines maintain accurate positioning with no error compensation on the axis.
To save costs, they wished to look for a gear rack supplier who could obtain the same restricted rack tolerances and performance level that that they had come accustom to.
Choosing from their wide range of regular rack & pinion drives, ATLANTA offered a Ultra-High Accuracy DIN 4 (UHPR) equipment rack, which got a total pitch deviation of less than twelve microns (< 0.012 mm) over a 1 meter length. The actual pitch deviation was measured at 20º C and marked on each rack. To attain the high rack strength the customer required, the root of the teeth were hardened combined with the tooth flanks. Finally, precision grinding was used to achieve the required flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complex gears and sprockets that no additional manufacturers can produce. The part shown here is a helical equipment rack that can be used on a Maag equipment manufacturing machine. The apparatus rack is 6′ lengthy, includes a nominal cross-section of 3” by 2”, and is made from 4130 steel.

The customer needed a replacement part which is necessary to the procedure of their machine and had previously been unable to find someone with the capability to slice the required size of helical rack. Many times customers contact us because OEM parts are no longer available or are price prohibitive. Often, customers have found that the grade of replacement parts produced by us exceed the product quality their OEM parts.

Many of our projects are exclusive within the market and represent many of the most challenging sizes and geometries of gears produced today. We maintain a wide variety of rare gear shaping tools in addition to advanced CNC milling and turning centers, which allows us to make a vast array of gear, sprocket, work, and rack sizes, designs, and patterns.

The rack was produced on a specialized CNC gear rack milling machine to tolerances as tight as ±0.001″. The customer was not only very happy to find a producer capable of producing the part; they remarked that the product quality far exceeded their expectations. We created this helical equipment rack with a lead time of only fourteen days. For additional details about this custom gear rack machining project, e mail us directly.
A rack and pinion drive system contains a rack (or a “linear equipment”) and a pinion (or “circular gear”). The teeth of a rack and pinion drive could be straight or helical, although helical the teeth are often used due to their higher load capacity and quieter procedure. For a rack and pinion drive system, the maximum force which can be transmitted is largely determined by the tooth pitch and how big is the pinion.