spiral bevel gearbox

Ever-Power – The high performance bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox has been produced with a particular torque/speed relationship in mind and therefore benefits from many advantages.
compact and rigid design ensures highest performance whilst getting space and weight efficient
Friction-locked suit between shaft and bevel gear
Energy-saving due to high efficiency ranking of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended output hollow shaft for shrink disc (with or with no shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 diverse sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, along with universal mounting capability.
Most of these options are made feasible by a modular style concept that starts with a cubic casing.
The EP-Series is an extremely versatile products, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide pup clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a great spiral bevel gearbox solution whether for vitality transmission, high torque, or powerful applications. These gearboxes characteristic sturdy cast iron housings, hardened bevel gears that will be lapped in pairs, and robust bearings all contributing to a reputable and optimized performance.
Features
Readily available in a wide selection of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Merging these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox will be a perfect addition to your machine design.
Below is a selection of EP-Series gearboxes. You will find the full product line, with technical specs and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Ability spiral bevel gearboxes are ideal for universal use thanks to their machine-friendly building and adaptability. The efficient and reliable best performer is obtainable in different variations. Like all Ever-Power spiral bevel gearboxes, they are produced using the present day production approach to ground circular arc teeth according to Ever-Ability. For clients, this means higher toothing quality and precision as well as even more quickly delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input swiftness: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – small and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes are characterised by top quality and robust efficiency by virtue of the apparatus housing manufactured from cast iron. Our spiral bevel gearboxes are produced in four different versions. The get and the wheel are mainly made with Ever-Power spiral gearing providing a calm, steady and efficient procedure.
Type EP may be the standard version where the bedding consists of strong single-row deep groove ball bearings on polished bearing seats.
Type “Electronic” and “P” are gearboxes designed for transmission of high torques at low revolutions. The bearings happen to be strong conical roller bearings on polished bearing chairs.
Type “L” is a special gearbox manufactured according to consumer requirements.
Our spiral bevel gearboxes can be supplied with up to 4 shafts, hollow shaft and with an output torque as high as 1,000 Nm and will end up being fitted with a engine flange with a good coupling for direct installation of the motor.
The spiral bevel gearboxes can be found in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes happen to be life-time lubricated and may be provided in a hygienic edition with a lubricant approved for the meals industry, with stainless shafts and with a rustproof yellow chromated gear housing. When there is a want for special shafts or flanges, we have great encounter in adapting gearboxes – even in smaller quantities – or in designing unique gearboxes for example with equipment housings in stainless or as precision gearboxes with minimal backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears out of the differences in helix angles, they may be generally classified into straight bevel gears, which don’t have helix angles, and spiral bevel gears (including zerol bevel gears), which do have helix angles. However, due to the fact that manufacture services for straight bevel gears are becoming rare and the actual fact that directly bevel gears teeth cannot be polished, producing spiral bevel gears which can be polished superior when it comes to noise decrease, spiral bevel gears will probably become more common in the future.
Bevel gears can be generally classified by their manufacturing methods, namely the Gleason technique and Klingelnberg technique, which each possess differing teeth shapes, and presently most gears use the Gleason method. Incidentally, all gears manufactured by Ever-Power use the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are used worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-home heat treatment make us extremely flexible and responsive. We work together in partnership with you, providing guidance and assistance for your unique app, guiding you through idea, design and produce according to your individual requirements.
Provides invaluable benefits for customised solutions.
Extra drive shafts and a choice of internal gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. From one to three additional shafts, you will find the perfect solution.
Precision of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special options available, such as for example reinforced bearings or cooling for procedure at high temperatures
Versions for unique requirements such as for example ATEX or for use in the meals industry
Various corrosion resistant finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have proven their versatility and value time by being extremely precise with very low backlash and incredibly low transmission error. Silent, shock resistant, have overload capability and so are space saving.
The high precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to top quality, diversity, longevity and stability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears will be carefully spaced to permit lubricants to be distributed evenly. The spiral bevel gears in a Ever-Power gearbox are specifically adjusted via a unique, adjustable locknut design.
Spiral bevel gears are actually designed for applications that want high speed and substantial torque power. They are able to help cut customer costs by providing long-lasting performance with reduced need for maintenance or replacements. With spiral bevel gears, there is no need for offsets and a significantly reduced risk of overheating. Curved tooth and deeper traction between those teeth ensures greater asset availability to improve flexible performance and prolong equipment life.
Spiral bevel gears are bevel gears with helical teeth positioned in a 90-level angle. The teeth are designed with a slight curve to provide better versatility and traction. Although they can be considered a hypoid equipment, they haven’t any offsets, which indicates they’ll not slip during operation. This ensures smooth, dependable transmission perfect for high-speed, high-torque applications.