worm gear speed reducer

Solitary reduction worm gearing offers high ratio reduction with couple of shifting parts in a close-coupled small drive. The proper angle arrangement of driving-to-driven machine requires a minimum of space. Input and output shafts can be extended in either or both directions in horizontal or vertical plans adaptable to any installation requirement. Efficient motor speeds are decreased to gradual speed requirements of several industrial machines in one reduction.
Product Features
Ratios 5:1 to 70:1
Hollow & Solid Output Shafts
Vertical & Horizontal Mounting
Fan Cooled (Standard)
Motor Mounts (C-Face Adapters or Scoops)
Cast Iron or Steel Housings
Products
The exclusive use of the involute Helicoid Thread form (with departing side contact) on the worm and gear offers high efficiencies, and lengthy service existence. The hardened ground and polished alloy steel worm develops a soft, work hardened surface on the bronze gear. Because of this worm gears put on in and improve with prolonged service while additional gears are deteriorating. EP offers a broad selection of model configurations, sizes, ratios, and add-ons from our standard products.
Fabricated Designs
If your application involves serious shock loads or possible housing damage from external sources (as in steel mills or mobile devices applications) EP can provide fabricated steel housings with up to 48″ center distances. Fabricated housings provide maximum rigidity and strength which allows the transmission of higher horsepower amounts than are possible with regular cast iron devices. Extra heavy part plates connect the worm and equipment shaft bearing facilitates, assuring correct meshing of the gear under all load conditions. In smaller sized sizes, fabricated metal reducers are interchangeable with EP regular cast iron reducers.
Custom Designs
EP can provide custom velocity and reversed engineered reducers for the application, be it a fresh project or a direct drop-in alternative to a competitor’s quickness reducer. Fabricated steel reducers enable EP to match a competitor’s footprint, centerline, and shaft height allowing a direct drop-in alternative saving the customer time and money.
Long – Quiet Life
All worm gears in EP reducers are manufactured from phosphorous bronze. Our design also incorporates a hardened, surface and polished alloy steel worm. This combination develops a soft, work-hardened mating surface of the bronze gear which enhances with prolonged service.
Worm gearing is a course of gear reducers that utilizes correct angle, nonintersecting shafts. This form of reducer provides soft and quiet operation and permits the probability of large velocity reductions. These gears can be found from share in a wide variety of ratios, from as low as 4:1 to as much as 3600:1. The compact design and structure allows worm equipment reducers to be placed in a comparatively small space. Thus, very high reductions in a restricted package size can be achieved with this configuration. Our worm gear features the constant sliding tooth action between worm and the teeth. This increases the tolerance for weighty loads and shock loads. Worm gear drives provide users high reducing capacity for relatively low cost in comparison with various other types of gearing.
The use of worm gearing extends across many industries including food, beverage and grain and has many applications. Some applications that make use of worm gearing are: conveyors, mixers and bucket elevators.
EP worm gear reducer gearbox series foundation on years of encounters uses designed teeth surface area with unsurpassed torque transfer functionality with great performance, efficency and price.Worm gear system transmits power through sliding get in touch with, resulting in extremely low vibration , sound, small backlash and self-locking property
-Housing:One time we casting creats great rigidity for severe impacts. Outer cooling fins and internal lubrication essential oil diversion channel style to improve heat dissipation.
-Worm Shaft: Manufactured with Carbon alloyed Metal S45C or SCM415, precison machined and carburized to HRC45 or HRC60, after that for precision tooth grinding to ensure maximum contacting.
-Worm Wheel: Manufactured with Carbon alloy ALBC2, teeth are machined by precision CNC hobbing machine to sustain high impact.
A worm gear reducer is one type of reduction gear box which includes a worm pinion input, an output worm equipment, and includes a right angle result orientation. This kind of reduction gear box is normally used to take a rated motor quickness and create a low speed result with higher torque value based on the decrease ratio. They often times can resolve space-saving problems because the worm equipment reducer is among the sleekest decrease gearboxes available due to the little diameter of its output gear.
worm gear reducerWorm gear reducers are also a favorite type of rate reducer because they provide the greatest speed reduction in the tiniest package. With a high ratio of speed decrease and high torque result multiplier, it’s unsurprising that lots of power transmission systems utilize a worm equipment reducer. Some of the most common applications for worm gears are available in tuning instruments, medical screening equipment, elevators, security gates, and conveyor belts.
SW-1 and SW-5
Torque Transmission offers two sizes of worm equipment reducer, the SW-1 and the SW-5 and both can be found in a variety of ratios. The SW-1 ratios include 3.5:1 to 60:1 and the SW-5 ratios include 5:1 to 100:1. Both of these options are manufactured with durable compression-molded glass-fill up polyester housings for a long lasting, long lasting, light weight speed reducer that is also compact, noncorrosive, and nonmetallic.
Features
Our worm gear reducers offer a choice of a solid or hollow output shaft and show an adjustable mounting position. Both the SW-1 and the SW-5, however, can withstand shock loading much better than other decrease gearbox styles, making them perfect for demanding applications.
Rugged compression-molded glass-fill up polyester housing
Light-weight and compact
Non corrosive
Non metallic
Range of ratios
SW-1, 3.5:1 to 60:1
SW-5, 5:1 to 100:1
Grease Lubrication
Solid or Hollow output shaft
Adjustable mounting position
Worm Equipment Reducers also known as worm gearbox or worm speed reducers. Worm equipment reducers are used for speed decrease and raising the torque for electric electric motor drives. You can decide to mount your NEMA electric motor to the reducer utilizing the NEMA C face flange or use a coupling. If you want a coupling for the output or input shaft find our coupling section for choosing the coupling. We offer four assemblies left hands and right hands and double output shaft and shaft insight and shaft output. Interchangeable with many worm gear manufactures. Find data sheet in product overview for diamensions. Unless you see your type, please Contact Us.
8 Ratios Available from 5:1 to 60:1
7 Gear Box Sizes from 1.33 to 3.25″
Universally Interchangeable Style for OEM Replacement
Double Bearings Used on Both Shaft Ends
Anti-Rust Primer Applied Inside and Outside Gearbox
Shaft Sleeve Protects All Shafts
S45C Carbon Metal Shafts
Flange Mount Models for 56C and 145TC Motors
EP DDVM series triple-reduction worm gear acceleration reducers are available in ratios from 5000:1 to 175,000:1 and center distances from 7” to 20” (larger sizes on request). Result torque ranges from 33,000 in lbs. for the 7” CD DDVM-70 to 582,900 in pounds for the DDVM-200. Mechanical HP input requirements are from 0.09 HP for the 175,000:1 7 in CD reducer to 6.25 HP for the 5000:1 20” CD unit. These reducers can be found in four configurations: horizontal, vertical, shafted, and shaft installed.
These reducers are well suited for water/waste-water products drive applications such as thickeners and clarifiers, which require a vertical straight down shaft. Other obtainable configurations also make EP triple decrease reducers perfect for make use of on mixers, elevators, solar panels, astronomical telescopes, indexing tables, hoists, conveyors, or additional process or materials handling systems where large torques/sluggish speeds are needed.
These reducers are also offered with a helical principal reduction stage and are termed the HDVM series
Product Features
Ratios 5000:1 to 175,000:1
HP from 0.09 to 6.25.
Output Torque to 583,000 in lbs.
Output RPM only 0.01 with a 1750 RPM input.
Ideal for ultra-slow quickness, high torque applications
8 Ratios Available from 5:1 to 60:1
7 Gear Box Sizes from 1.33 to 3.25″
Universally Interchangeable Style for OEM Replacement
Double Bearings Used on Both Shaft Ends
Anti-Rust Primer Applied Inside and Outside Gearbox
Shaft Sleeve Protects All Shafts
S45C Carbon Steel Shafts
Flange Mount Models for 56C and 145TC Motors
Description
The HDR Series worm equipment reducers are found in low to moderate horsepower applications to lessen speeds and increase torque. Worm gear reducers can be found in direct or indirect drive, direct drive models are 56C or 145TC flange mount with either right, remaining or dual output shafts or a hollow bore output. The indirect drive versions are shaft input-shaft output boxes for use with sprocket or pulley drive systems. They provide an effective low priced solution to speed decrease and increased torque, with higher tolerances for shock loading than helical equipment reducers.
In order to decide on a gearbox speed reducer, you will need to determine the mandatory torque and services factor for the application form. Click on “Specs” above for a desk that will assist in determining the service factor. For service elements above 1.0, multiply the required torque by the program factor.
Our standard 700 Series – the heart of EP acceleration reducer products – has been serving industry reliably for over 40 years. Its verified modular style has set the industry standard for overall performance and may be the most imitated item in the current worm gear velocity reducer market. But why accept a knock-off when you’re able to have the original – from EP.
Specifications
11 basic solitary reduction sizes
8 basic dual reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow output shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow result bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in stock)
Product Features
The 700 Series’ large oil reservoir provides efficient heat dissipation and lubrication for longer operating existence.
Its multi-position mounting flexibility allows for installation in virtually any position.
Housings are straddle-milled, top and bottom, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged casing, fabricated of fine-grained, gear-quality cast iron, provides maximum strength for maximum durability, along with greater precision during worm and gear alignment.
EP 700 Series high-strength bronze worm gear is straddle mounted between heavy-duty tapered roller bearings to increase thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel output shaft assures convenience of high torque and overhung loads.
Pipe plugs allow easy fill, level, and drain in virtually any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal lifestyle.
Both 2D and 3D CAD drawings can be found in our eCatalog.
TheIncreased Quality! Industrial Rated! Inexpensive!One-piece gearcase, without exterior ribs, is made from close-grained cast iron and provides for rigid equipment and bearing support. In addition, it offers excellent warmth dissipation.Double lip, spring-loaded seals guard against oil leakage and prevent dirt from entering.Stepped shafts with oversized ball andtapered roller bearings.Carbon metal shafts for greater power.High tensile strength cast bronze worm wheel and hardened and ground alloy steel worm made intregal with the shaft for lengthy and trouble-free life.Oil sight gauge for simple maintenance (not available on sizes 25 and 34).Factory oil stuffed.Every unit test run prior to shipment.Universal mounting with bolt-on ft.Highly modifiable design.All of this at substantially lower prices than you have already been accustomed to spending money on reducers of lesser quality. Less

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