Product Description
Product Description
The NHK series is an economic version with a round body design, an integrated sun gear motor shaft design, and high-strength deep groove ball bearings. Mainly used in injection moulding robots, food packaging machines, filling machine lines, labelling machines, appliance production lines, non-metal processing equipment and many other industries.
Applicable industries:
Injection moulding robots, food packaging machines, filling machine lines, labelling machines, appliance production lines, non-metal processing equipment and many other industries.
Product Name: High Precision Planetary Gedarbox
Product Series:NHK Series
Features:High precision,low noise,light weight
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years
Our Advantages
Advantages:
High precision
Low noise
Light-weight
Detailed Photos
Product Parameters
| Frame | modle | Ratio | Nominal | Maximum | Emergency | Nominal | Maximum | Permitted | Permitted axial load | Maximum | Maximum | Weight | Moment | Moment | Moment | Moment |
| output torque | output torque | stop torque | input speed | input speed | radial load | radial load | axial load | of inertia(≤Φ14) | of inertia(≤Φ19) | of inertia(≤Φ28) | of inertia(≤Φ38) | |||||
| 115 | [Nm] | [Nm] | [Nm] | [rpm] | [rpm] | [N] | [N] | [N] | [N] | [KG] | [kgcm²] | [kgcm²] | [kgcm²] | [kgcm²] | ||
| double | 15 | 120 | 225 | 500 | 3000 | 6000 | 2300 | 3000 | 4300 | 3900 | 8.9 | 0.43 | 0.86 | 2.8 | – | |
| 16 | 180 | 330 | 625 | 3000 | 6000 | 2300 | 3100 | 4300 | 3900 | 0.48 | 0.92 | 2.9 | – | |||
| 20 | 180 | 330 | 625 | 3000 | 6000 | 2500 | 3400 | 4300 | 3900 | 0.4 | 0.83 | 2.8 | – | |||
| 25 | 180 | 330 | 625 | 3000 | 6000 | 2700 | 3700 | 4300 | 3900 | 0.38 | 0.82 | 2.8 | – | |||
| 28 | 180 | 330 | 625 | 3000 | 6000 | 2800 | 3900 | 4300 | 3900 | 0.44 | 0.88 | 2.8 | – | |||
| 30 | 120 | 225 | 500 | 3000 | 6000 | 2900 | 3900 | 4300 | 3900 | 0.29 | 0.74 | 2.7 | – | |||
| 35 | 180 | 330 | 625 | 3000 | 6000 | 3000 | 3900 | 4300 | 3900 | 0.37 | 0.81 | 3.7 | – | |||
| 40 | 180 | 330 | 625 | 3000 | 6000 | 3200 | 3900 | 4300 | 3900 | 0.28 | 0.73 | 4.7 | – | |||
| 45 | 120 | 225 | 500 | 3000 | 6000 | 3300 | 3900 | 4300 | 3900 | 0.37 | 0.8 | 5.7 | – | |||
| 50 | 180 | 330 | 625 | 3000 | 6000 | 3400 | 3900 | 4300 | 3900 | 0.28 | 0.73 | 6.7 | – | |||
| 60 | 180 | 330 | 625 | 3000 | 6000 | 3600 | 3900 | 4300 | 3900 | 0.28 | 0.73 | 7.7 | – | |||
| 70 | 180 | 330 | 625 | 3000 | 6000 | 3800 | 3900 | 4300 | 3900 | 0.28 | 0.73 | 8.7 | – | |||
| 80 | 180 | 330 | 625 | 3000 | 6000 | 4000 | 3900 | 4300 | 3900 | 0.28 | 0.73 | 9.7 | – | |||
| 90 | 120 | 225 | 500 | 3000 | 6000 | 4200 | 3900 | 4300 | 3900 | 0.27 | 0.73 | 10.7 | – | |||
| 100 | 120 | 225 | 500 | 3000 | 6000 | 4300 | 3900 | 4300 | 3900 | 0.27 | 0.73 | 11.7 | – |
Applicable Industries
Packaging Machinery Mechanical Hand Textile Machinery
Non Standard automation Machine Tool Printing Equipment
Certifications
Company Profile
DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.
About Research
In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.
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| Application: | Motor, Machinery, Marine, Agricultural Machinery, CNC Machine |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Plantery Type |
| Hardness: | Hardened Tooth Surface |
| Installation: | All Directions |
| Step: | Double-Step |
| Customization: |
Available
| Customized Request |
|---|
Handling Backlash and Ensuring Precise Positioning in Servo Gearboxes
Servo gearboxes play a critical role in minimizing backlash and ensuring precise positioning in motion control systems:
1. Reduced Backlash Gearing: Many servo gearboxes utilize reduced backlash gearing technology. This involves designing gears with tighter tolerances and improved meshing profiles, resulting in minimal play between gear teeth. This reduces or eliminates backlash, which is essential for accurate motion control.
2. Preloading: Some servo gearboxes employ preloading mechanisms to remove any gaps between gears. By applying a controlled axial load to the gears, the meshing teeth remain in constant contact, eliminating backlash and enhancing precision.
3. Stiffness and Rigidity: Servo gearboxes are designed to be stiff and rigid, which helps minimize elastic deformation under load. This stiffness prevents gear teeth from deflecting, reducing the potential for backlash and maintaining accurate positioning.
4. High Gear Meshing Quality: The manufacturing process of servo gearboxes focuses on producing high-quality gears with precise tooth profiles and minimal manufacturing variations. This ensures consistent and smooth gear meshing, minimizing the likelihood of backlash.
5. Closed-Loop Control: Combining servo gearboxes with closed-loop control systems allows for real-time feedback on position and speed. Any deviation from the desired position can be quickly corrected by adjusting the motor’s output, compensating for any inherent backlash and ensuring precise positioning.
6. Advanced Gear Coatings: Some servo gearboxes incorporate advanced gear coatings or treatments that improve the meshing characteristics and reduce friction. This contributes to smoother gear engagement and minimizes backlash effects.
7. Inertia Matching: Properly matching the inertia of the load to the servo motor and gearbox combination reduces the likelihood of overshooting or oscillations during positioning. Accurate inertia matching enhances the control system’s ability to maintain precise positioning.
Servo gearboxes’ ability to handle backlash and ensure precise positioning is crucial for applications that require high accuracy, such as robotics, CNC machines, and automated manufacturing processes. By employing advanced design techniques and technologies, servo gearboxes contribute to achieving repeatable and accurate motion control.
Precision of Gear Tooth Profiles in Servo Gearboxes
Manufacturers take several measures to ensure the precision of gear tooth profiles in servo gearboxes:
1. Advanced Manufacturing Processes: Manufacturers use advanced machining techniques such as CNC (Computer Numerical Control) machining and grinding to achieve high precision in gear tooth profiles. These processes allow for accurate shaping and finishing of the gear teeth.
2. Quality Materials: High-quality materials with consistent properties are selected for manufacturing gear components. This ensures uniformity in the gear teeth and minimizes variations that could affect precision.
3. Tight Tolerances: Manufacturers set tight tolerances for gear tooth dimensions, including pitch, profile, and helix angle. This helps to maintain precise engagement between gear teeth, reducing backlash and ensuring accurate motion control.
4. Quality Control: Rigorous quality control measures are implemented at various stages of the manufacturing process. This includes inspections, measurements, and tests to verify that gear tooth profiles meet the required specifications.
5. CNC Gear Inspection: Manufacturers use CNC gear inspection machines that can measure and analyze gear tooth profiles with high accuracy. These machines generate detailed reports about tooth geometry, ensuring compliance with design specifications.
6. Computer-Aided Design (CAD) and Simulation: Manufacturers use CAD software to design gear tooth profiles with precision. Simulation tools analyze how different factors, such as material properties and manufacturing processes, affect the final gear tooth shape.
7. Profile Corrections: In some cases, manufacturers apply profile corrections to optimize gear tooth profiles. These corrections compensate for any deviations that may occur during the manufacturing process.
8. Feedback from Application: Manufacturers often collaborate closely with end-users to gather feedback on the performance of gearboxes in real-world applications. This feedback helps refine the manufacturing process and improve the precision of gear tooth profiles.
The combination of advanced manufacturing techniques, strict quality control, and continuous improvement processes ensures that servo gearboxes maintain the precision required for accurate motion control in various applications.
Benefits of Using a Servo Gearbox for Precise Motion Control
Servo gearboxes offer several advantages when it comes to achieving precise motion control in various applications:
1. Accuracy: Servo gearboxes provide exceptional accuracy in speed and position control, making them suitable for applications that require tight tolerances and precise movements.
2. Low Backlash: These gearboxes are designed to minimize backlash, which is essential for eliminating lost motion and ensuring accurate positioning.
3. High Torque Density: Servo gearboxes offer a high torque-to-size ratio, allowing them to handle significant loads while maintaining a compact footprint.
4. Dynamic Performance: They excel in dynamic performance, enabling rapid changes in speed and direction with minimal overshoot or settling time.
5. Responsiveness: Servo gearboxes respond quickly to control signals, making them ideal for applications that require rapid adjustments and changes in direction.
6. Smooth Operation: These gearboxes provide smooth and precise movement, critical for applications like robotics, where jerky or uneven motion can lead to inaccuracies or damage.
7. Reduces Maintenance: The accuracy and durability of servo gearboxes can reduce wear and tear on other components, leading to lower maintenance requirements.
8. Improved Efficiency: Servo gearboxes offer high efficiency in power transmission, contributing to energy savings and minimizing heat generation.
9. Customization: They can be tailored to specific application needs, including factors like reduction ratios, mounting options, and feedback compatibility.
10. Versatility: Servo gearboxes find application in various industries, including robotics, CNC machining, medical equipment, and automation.
Overall, the benefits of using a servo gearbox for precise motion control make them an essential component in applications that demand accuracy, responsiveness, and reliable performance.
editor by CX 2024-05-17