Product Description
| Planetary Gearbox | ||||
| GPESR | 65 | 8 | S1 | P1 |
| Reducer Series Code | Size | Gear Ratio | Output Shaft Type | Reducer Backlash |
| GPESR – High-Precision Right Angle Round Flange Output | 65mm 90mm 120mm 160mm | 1 Stage: 3 4 5 6 7 8 9 10 2 Stage: 12 15 16 20 25 28 30 35 40 45 60 70 80 90 100 |
S1 – Smooth Output Shaft S2 – Output Shaft With Key |
P1 – Reduced Backlash P2 – Standard Backlash |
| Series | Unit | GPESR | Z(2) | ||||||
| Lifetime | h | 20000 | |||||||
| The Efficiency with Full Load(3) | % | 94 | 1 | ||||||
| °C | 91 | 2 | |||||||
| 0perating Temp (4) | -25~+90 | ||||||||
| Degree of Protection | IP65 | ||||||||
| Lubrication | Lifetime Lubrication | ||||||||
| Mounting Position | Any | ||||||||
| Motor Flange | DIN 42955-N | ||||||||
| Item | Unit | GPESR065 | GPESR065T | GPESR090 | GPESR090T | GPESR120 | GPESR120T | GPESR160 | Z(2) |
| P1 Low Backlash | arcmin | ≤7 | 1 | ||||||
| ≤9 | 2 | ||||||||
| P2 Standard Backlash | arcmin | ≤9 | 1 | ||||||
| ≤12 | 2 | ||||||||
| Nominal Input Speed (8) | rpm | 3000 | 2000 | ||||||
| Maximum Input Speed (8) | rpm | 6000 | 4000 | ||||||
| Maximum Radial Load (5)(6)(9) | N | 1200 | 1200 | 2400 | 2400 | 4300 | 4300 | 9100 | |
| Maximum Axial Load (5)(6)(9) | 1100 | 1100 | 2200 | 2200 | 3900 | 3900 | 8200 | ||
| Torsional Stiffness | Nm/arcmin | 7 | 7 | 14 | 14 | 25 | 25 | 50 | 1 |
| 8 | 8 | 16 | 16 | 28 | 28 | 55 | 2 | ||
| Weight | Kg | 1.8 | 1.8 | 3.6 | 3.6 | 9.9 | 9.9 | 19.3 | 1 |
| 2.2 | 2.2 | 4.5 | 4.5 | 10.5 | 10.5 | 20.5 | 2 | ||
| Running noise (7) | dB(A) | 63 | 63 | 65 | 65 | 68 | 68 | 70 | |
| (1) Ratios(=n in/n out) (2) Number of stages (3) Depends on the ratio, n2=100rpm (4) Referring to the middle of the body surface (5) These values refer to a speed of the output shaft of n2=100rpm on duty cycle KA=1 and S1-mode for electrical machines and T= 30°C (6) Halfway along the output shaft (7) Sound pressure level; distance 1m; measured on idle running with an input speed of ni =3000rpm; i=5 (8) Allowed operating temperature must be kept; other input speeds on inquiry (9) Depending on the required output torque, radial and axial loads, cycle and required storage life, deviating or partly higher values are possible. We recommend to carry out accurate dimensioning with CHINAMFG or to consult Neugart in this respect. |
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CHINAMFG Motor Industrial Group Co., Ltd. is a professional manufacturer which combined with series gear transmission products of design , manufacture, and sale promotion.
• occupied more than 30,000 square meters, had more than 1000 workers, and more than 200 sets of advanced equipment,
• operated strictly according to ISO9000 Quality management system.
• provide you with more than just high-performance products, more industry users tailored package of application solutions,
• based on corporate issues, to provide users with the most suitable products, the most suitable solution.
• Lead customer innovation through the products and service, help the customer realize the maximum benefit.
• 1995: CHINAMFG Company and the Ministry of Aerospace, Peking University,
and scientific research experts jointly established a micro-micro motor manufacturing company
• 2000: CHINAMFG established a branch in HangZhou, ZHangZhoug
• 2005: ZHangZhoug CHINAMFG Motor Industry Co., Ltd. established HangZhou ZheJiang State-owned Industrial Co., Ltd.
• 2012: Established ZheJiang CHINAMFG Automobile Co., Ltd.
• 2014: Approved the new factory site of the second phase of the HangZhou National Economic Park in ZHangZhoug Province,
which is expected to be completed and put into operation in 2018
• 2018: A new 120,000 square CHINAMFG automated production base
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| Application: | Industrial |
|---|---|
| Speed: | Constant Speed |
| Function: | Driving, Control |
| Casing Protection: | Closed Type |
| Number of Poles: | 2 |
| Certification: | ISO9001, CCC |
| Customization: |
Available
| Customized Request |
|---|
The Role of Harmonic Drive Servo Gearboxes in Advanced Motion Control Systems
Harmonic Drive servo gearboxes play a crucial role in advanced motion control systems by offering several unique features:
1. High Precision: Harmonic Drive gearboxes are known for their exceptional precision due to the unique gear mechanism they employ. This precision is essential for achieving accurate and repeatable motion control.
2. Zero Backlash: Harmonic Drive gearboxes are designed with zero backlash, which means there is no lost motion between input and output. This feature ensures that the commanded motion is precisely transferred without any delays or inaccuracies.
3. Compact Design: Harmonic Drive gearboxes have a compact structure, making them suitable for applications with limited space. The compact design allows for easy integration into various systems.
4. High Torque Transmission: Despite their compact size, harmonic drive gearboxes can transmit high torque efficiently. This feature is essential for applications that require both high precision and high torque.
5. Smooth Motion: The unique wave generator mechanism in harmonic drive gearboxes contributes to smooth and continuous motion, which is particularly beneficial in applications involving robotic arms, satellite positioning, and more.
6. Reduction Ratios: Harmonic Drive gearboxes offer high reduction ratios in a single-stage, allowing for precise control of output motion even when input motion is at high speeds.
7. Low Maintenance: The absence of backlash and the use of high-quality materials result in reduced wear and maintenance requirements, enhancing the longevity of the gearbox.
8. Advanced Applications: Harmonic Drive gearboxes are commonly used in robotics, aerospace, medical equipment, automation, and other industries where precision and reliability are paramount.
Overall, harmonic drive servo gearboxes are a critical component in achieving advanced motion control, enabling engineers to design and operate complex systems with unparalleled precision and accuracy.
Disadvantages and Limitations of Using Servo Gear Systems
Servo gear systems offer numerous benefits for precise motion control, but they also come with certain disadvantages and limitations:
1. Cost: Servo gear systems can be more expensive than traditional gearbox solutions. The combination of high-precision components, advanced electronics, and closed-loop control mechanisms can result in higher upfront costs.
2. Complexity: Servo gear systems are complex, requiring expertise in programming, tuning, and integrating the components. Setting up and fine-tuning the system can be time-consuming, especially for applications with intricate motion profiles.
3. Maintenance: The complex nature of servo gear systems can lead to increased maintenance requirements. Regular maintenance, including calibration and monitoring of sensors, is essential to ensure optimal performance and accuracy.
4. Sensitivity to Environmental Factors: Servo systems can be sensitive to environmental conditions such as temperature, humidity, and vibration. Extreme variations in these factors can impact the system’s performance and accuracy.
5. Power Consumption: Servo systems can consume more power compared to other motion control solutions. This is due to the continuous monitoring, feedback processing, and control algorithms that are essential for precise motion control.
6. Size and Weight: In some cases, servo gear systems can be larger and heavier than traditional gearbox setups, which can impact the overall design and space requirements of the machinery or equipment.
7. Overkill for Some Applications: Not all applications require the high precision and capabilities offered by servo gear systems. In simpler applications, the added complexity and cost may not be justified.
8. Compatibility Challenges: Integrating servo gear systems with existing equipment or machinery can be challenging, especially if the components are not designed to work together seamlessly.
While servo gear systems provide exceptional precision and control, it’s important to carefully evaluate the specific requirements of the application and consider the associated disadvantages and limitations before choosing this solution.
Servo Gearboxes vs. Standard Gearboxes in Industrial Applications
Servo gearboxes and standard gearboxes serve distinct roles in industrial applications. Here’s how they differ:
Precision Control: Servo gearboxes are specifically designed for precise motion control in applications that require accurate speed and position control. Standard gearboxes, while also providing speed reduction or torque multiplication, may not offer the same level of precision.
Backlash: Servo gearboxes are designed to minimize backlash, which is crucial for applications where even slight lost motion is unacceptable. Standard gearboxes may have higher levels of backlash due to their broader design scope.
Dynamic Response: Servo gearboxes excel in dynamic response, enabling quick changes in speed and direction with minimal overshoot. Standard gearboxes may not offer the same level of responsiveness.
High Efficiency: Servo gearboxes are optimized for efficiency to ensure precise power transmission. Standard gearboxes may prioritize other factors like cost or load capacity.
Positioning Accuracy: Servo gearboxes are essential for achieving high positioning accuracy in applications such as robotics and CNC machines. Standard gearboxes might not meet the same accuracy requirements.
Load Distribution: Servo gearboxes distribute loads evenly across gear teeth to enhance durability and minimize wear. Standard gearboxes might not have the same load distribution capabilities.
Compact Design: Servo gearboxes are often designed with a compact form factor to fit within tight spaces. Standard gearboxes might be larger and less optimized for space constraints.
Customization: Servo gearboxes can be highly customizable in terms of size, reduction ratio, and mounting options. Standard gearboxes may offer fewer customization choices.
Application Focus: Servo gearboxes are intended for applications that demand precision and responsiveness, such as robotics, automation, and CNC machining. Standard gearboxes are used in a broader range of applications where precision might not be as critical.
In summary, servo gearboxes are specialized components tailored for high-precision motion control applications, while standard gearboxes serve a wider variety of industrial needs with a focus on durability, load handling, and basic speed reduction.
editor by CX 2024-03-29