Ever-Power – The powerful bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox offers been developed with a particular torque/speed relationship in mind and therefore advantages from many advantages.
compact and rigid style ensures highest functionality whilst becoming space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving because of high efficiency rating of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended result hollow shaft for shrink disc (with or with no shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox products offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, as well as universal mounting capability.
All of these choices are made feasible by a modular style concept that starts with a cubic casing.
The EP-Series is an extremely versatile product line, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for power transmission, high torque, or powerful applications. These gearboxes feature durable cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all adding to a dependable and optimized performance.
Features
Readily available in a wide selection of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox will be a perfect addition to your machine style.
Below is an array of EP-Series gearboxes. You can get the full product line, with technical specifications and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are ideal for universal use because of their machine-friendly construction and adaptability. The efficient and reliable best performer is available in different variations. Like all Ever-Power spiral bevel gearboxes, they are manufactured using the modern production approach to ground circular arc teeth according to Ever-Power. For customers, this means greater toothing quality and precision as well as even more quickly delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input quickness: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – small and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide selection of spiral bevel gearboxes are characterised by high quality and robust performance by virtue of the apparatus housing made of cast iron. Our spiral bevel gearboxes are produced in four different variations. The drive and the wheel are mainly made out of Ever-Power spiral gearing offering a peaceful, steady and efficient procedure.
Type EP may be the standard version where the bedding includes strong single-row deep groove ball bearings upon polished bearing seats.
Type “E” and “P” are gearboxes designed for tranny of high torques at low revolutions. The bearings are solid conical roller bearings on polished bearing chairs.
Type “L” is a special gearbox produced according to customer requirements.
Our spiral bevel gearboxes could be given up to four shafts, hollow shaft and with an result torque of up to 1,000 Nm and will be fitted with a motor flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes are available in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes are existence-time lubricated and may be provided in a hygienic version with a lubricant authorized for the food industry, with stainless shafts and with a rustproof yellow chromated gear housing. When there is a need for unique shafts or flanges, we have great encounter in adapting gearboxes – actually in smaller quantities – or in designing unique gearboxes for example with gear housings in stainless steel or as precision gearboxes with reduced backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears from the differences in helix angles, they can be generally classified into directly bevel gears, which don’t have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do have helix angles. However, because of the fact that manufacture facilities for directly bevel gears are becoming rare and the actual fact that directly bevel gears teeth cannot be polished, making spiral bevel gears which may be polished superior when it comes to noise reduction, spiral bevel gears will probably become more common in the future.
Bevel gears can be generally classified by their manufacturing strategies, namely the Gleason technique and Klingelnberg method, which each possess differing teeth forms, and presently most gears use the Gleason technique. Incidentally, all gears manufactured by Ever-Power utilize the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are used worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-home heat treatment make us extremely flexible and responsive. We interact in partnership with you, providing tips and assistance for your unique program, guiding you through idea, design and manufacture according to your own requirements.
Provides invaluable benefits for customised solutions.
Extra drive shafts and a selection of inner gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. From one to three extra shafts, you will see the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as reinforced bearings or cooling for procedure at high temperatures
Versions for unique requirements such as ATEX or for use in the food industry
Numerous corrosion resistant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have confirmed their versatility and value time by being extremely precise with suprisingly low backlash and very low transmission error. Silent, shock resistant, have overload capability and so are space saving.
The high precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are properly spaced to allow lubricants to end up being spread evenly. The spiral bevel gears in a Ever-Power gearbox are specifically adjusted via a exclusive, adjustable locknut design.
Spiral bevel gears are designed for applications that want high acceleration and high torque power. They can help cut customer costs by giving long-lasting performance with minimal need for repairs or replacements. With spiral bevel gears, there is no need for offsets and a significantly reduced threat of overheating. Curved the teeth and deeper traction between those teeth ensures better asset availability to improve flexible performance and expand equipment life.
Spiral bevel gears are bevel gears with helical teeth positioned in a 90-degree angle. The teeth were created with a slight curve to provide better flexibility and traction. Although they could be considered a hypoid equipment, they have no offsets, which indicates they’ll not slip during procedure. This ensures smooth, reliable transmission well suited for high-speed, high-torque applications.