The high-end economy lines GSN & GFE combine powerful with financial efficiency: both lines are also equipped with helical ground gears, ensuring the very least noise level and smooth running. The entire needle bearing has been especially designed to reach high torques that defeat the competition for systems of the same size. All planetary carriers are produced as a cage created from solid material. This increases silent operating characteristics while at the same time improving positioning accuracy and reducing backlash. An additional shaft sealing ring ensures maximum dirt and splash water security in accordance with protection course IP65 in every lines.
One method to reduce backlash is to use precision gears. The focus on manufacturing in precision gears is tighter tolerances, so all around the gear will be a tighter, more exact match. And the tighter suit means much less play in the gear teeth, which is the trigger of backlash in the first place. Of training course, precision gears are more expensive, if the application calls for high accuracy, then precision gearing could be the way to go.
From a equipment design perspective, a simple way to reduce backlash is to make sure the teeth mesh tightly together. This is typically done by shortening the guts distance between gears. For pre-loading, this could be done utilizing a spring mechanism to hold the gears firmly set up. This also eliminates the play between the gear teeth and thus eliminates backlash.
Of course, the type of gears used can also have a large impact on the quantity of backlash. So for instance, some gear types such as strain wave gears, or harmonic gear drives, have zero backlash.
The GSD, GSB & GSBL high-end gearbox lines are constructed in a space-optimized, two-stage design. Due to the lower torque ideals, the input stage can be dimensionally smaller than the result stage. Its short style makes the GSD line the perfect high-end gearbox for space restricted applications. The low regular backlash of the GSD series makes it the perfect fit for highly dynamic applications where highest positioning and speed accuracy is required. The flange output generates highest torsional rigidity. For the lodging of particularly high axial loads, taper roller bearings are elective in sizes with 90 mm diameter or more. The GSB line means high performance in mixture with low backlash and high precision. Its robust, one-piece housing permits a high gearbox rigidity and the absorption of high radial and axial loads. The angular gearboxes of the GSBL range provide same advantages as the GSB series; the right angle shape makes the GSBL series an ideal match for all powerful applications where space is limited.
Incorrect tolerances, bearing misalignment, and manufacturing inconsistencies tend to increase backlash.
AC motors and gear motors include single-phase motors used with a single-stage AC power supply and three-phase motors used with a three-stage AC power. A single-phase motor can be operated by simply linking it to a single-phase power via the provided zero backlash planetary gearbox china capacitor. A three-phase motor will not need a capacitor. All you need is for connecting the motor directly to a three-stage AC power supply.
The brand new planetary gearbox series includes the high-end gearbox lines GSD (flange gear), GSB (inline) and GSBL (angle gear) as well as the high-end economy GSN and GFE lines. Particularly ideal applications for the brand new range are those that place the best demands on positioning accuracy, operating noises, running smoothness, bending rigidity and transmitted torque. The planetary gears are created to meet the highest creation requirements – all lines include precision surface helical gearing, single-piece planetary carriers and complete needle bearings.